某大厂伺服驱动器量产方案

智芯Pla<x>yer 2023-11-05 1754

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描述

本文介一款大厂量产伺服驱动器方案！带2500线省线式编码器，17位增量编码器，20位绝对值编码器！标配CANopen、高精度运动控制，高速总线通讯，主芯片28335+FPGA，已验证过，带can和485通讯，程序代码能自动识别电机参数、惯量识别、低频振动抑制，含MODBUS、CANopen通讯。资料齐全理解后可直接打样，也是小伙伴们学习提高的模板资料！

编码器

硬件方案--驱动板介绍

编码器

Comment	Description	Designator	Quantity
CC1812KKX7R9BB105 (YAGEO)	陶瓷电容	C0	1
560uF,400V		C1, C2, C3, C4, C5	5
82uF,400V		C6	1
LE223		C7, C8, C9	3
4700pF,Y1		C10, C11, C12, C13	4
1.5uF,450V		C14	1
1000uF,10V		C15, C16	2
330uF,25V		C17, C18, C19	3
100uF,25V		C20, C21, C22, C23	4
CAP_UUA1E470MCL (NICHICON)	铝电解电容	C24	1
4700pF		C27, C28, C29, C30, C31, C32, C33, C34	8
0.1uF		C35, C36, C37, C38, C39, C40, C41, C42, C43, C44, C45, C46, C47, C48, C49	15
0.68uF		C51	1
1uF		C52	1
4.7uF		C53, C103, C104, C108	4
1nF,1kV		C55	1
0.1uF,305V		C56, C105	2
CC0805KRX7R9BB472 (YAGEO)	陶瓷电容	C100	1
302S-34P(F) 黑环保ROHS (NSTECH)		CN1	1
236-102	Connector	CN2	1
733-332	Connector	CN3, CN4	2
CASR50-NP		CT1, CT2	2
SF5S6-7100		D1	1
MURA160T3G		D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D13, D14, D15, D16, D17, D18, D19, D20	19
BAW56LT1G		D22, D23	2
MURA160T3G (ON)	二极管	D24, D25, D100	3
D45XT80-7000		DB1	1
US4KB80R-7000		DB2	1
D25XB60-7000		DB3, DB4	2

驱动板一共是3个方案，根据不同的功率划分，驱动板包含大功率IGBT，运算放大器，光耦隔离器，继电器，整流桥等期间。资料中一张原理图对应一块驱动板。每个驱动板都是4层板，基本都是大面积铜皮走线，来走大电流回路，可以学习一下怎么走线电流。

硬件方案--控制板介绍

编码器

Comment	Quantity	Components
0.01uF	6	C77, C90, C109, C146, C147, C184	陶瓷电容 CC0603KRX7R9BB103 (YAGEO)
0.1uF	65	C5, C8, C21, C39, C45, C46, C47, C48, C49, C51, C53, C55, C56, C58, C62, C63, C64, C65, C66, C67, C69, C70, C71, C72, C73, C74, C75, C76, C78, C79, C80, C81, C82, C83, C84, C85, C86, C87, C88, C89, C91, C92, C93, C94, C95, C96, C97, C98, C99, C100, C108, C110, C111, C120, C137, C138, C139, C140, C156, C167, C170, C172, C173, C175, C263	陶瓷电容 CC0603KRX7R9BB104 (YAGEO)
0R	2	R53, R250	贴片电阻 RC0805FR-070RL (YAGEO)
1000pF	10	C25, C26, C27, C28, C29, C30, C31, C32, C902, C912	陶瓷电容 CC0603KRX7R9BB102 (YAGEO)
1001R	11	R55, R91, R92, R103, R104, R105, R106, R159, R187, R901, R911	贴片电阻 RC0603FR-071KL (YAGEO)
1002,1%	9	R142, R143, R144, R145, R146, R147, R148, R149, R186	贴片电阻 RC0603FR-0710KL (YAGEO)
100pF	36	C17, C18, C36, C37, C38, C112, C135, C142, C145, C185, C186, C187, C189, C190, C191, C192, C193, C194, C258, C259, C260, C261, C320, C321, C322, C323, C324, C325, C326, C327, C328, C329, C330, C331, C903, C913	陶瓷电容 CC0603JRNP09BN101 (YAGEO)
100R	5	R26, R27, R137, R903, R913	贴片电阻 RC0603FR-07100RL (YAGEO)
100uF,25V	1	C107	铝电解电容 VZH-101M1ETR-0607[L] (LELON)
101	3	RN10, RN15, RN16	排阻 YC164-JR-07100RL (YAGEO)
102	1	RN17	排阻 YC164-JR-071KL (YAGEO)
104	8	R7, R8, R9, R10, R42, R43, R98, R99	贴片电阻 RC0603FR-07100KL (YAGEO)
10R	12	R1, R6, R21, R22, R23, R24, R29, R30, R31, R32, R33, R34	贴片电阻 RC0603FR-0710RL (YAGEO)
10uF/10V	16	C4, C6, C7, C9, C10, C11, C12, C22, C40, C60, C61, C121, C125, C168, C171, C174	陶瓷电容 C2012X5R1A106KT[L] (TDK)
150R	3	R47, R48, R49	贴片电阻 RC1210FR-07150RL (YAGEO)
18.2K-1%	1	R79	贴片电阻 RC0603FR-0718K2L (YAGEO)
1M	1	R171	贴片电阻 RC2512FK-071ML (YAGEO)
2.2nF/2KV	4	C1, C2, C3, C118	陶瓷电容 GR443QR73D222KW01L[L] (MURATA)
2.2uF	2	C176, C177	陶瓷电容 CC0805KKX7R7BB225 (YAGEO)
202	2	R2, R3	贴片电阻 RC2010JK-072KL (YAGEO)
2200pF	3	C150, C151, C152	陶瓷电容 CC0603KRX7R9BB222 (YAGEO)
221	3	R180, R181, R182	贴片电阻 RC1210FR-07220RL (YAGEO)
22K	1	R190	贴片电阻 RC0603FR-0722KL (YAGEO)
22nF	4	C101, C114, C132, C133	陶瓷电容 CC0603KRX7R9BB223 (YAGEO)
22pF	8	C19, C20, C41, C42, C43, C44, C116, C166	陶瓷电容 CC0603JRNP09BN220 (YAGEO)
2k-1%	1	R108	贴片电阻 RC0603FR-072KL (YAGEO)
300R	4	R38, R39, R40, R41	贴片电阻 RC0603FR-07300RL (YAGEO)
30MHz	1	Y1	晶体 ESB30.0000F20D25F (HOSONIC)
330R-1%	2	R107, R109	贴片电阻 RC0603FR-07330RL (YAGEO)
331	2	RN1, RN2	排阻 YC164-JR-07330RL (YAGEO)
332	8	R13, R14, R15, R16, R17, R18, R19, R20	贴片电阻 RC1210FR-073K3L (YAGEO)
3321	8	R70, R71, R72, R73, R74, R75, R76, R77	贴片电阻 RC0603FR-073K32L (YAGEO)
33R	7	R11, R110, R165, R260, R261, R262, R264	贴片电阻 RC0603FR-0733RL (YAGEO)
33R	8	RN4, RN5, RN7, RN8, RN9, RN11, RN12, RN13	排阻 YC164-JR-0733RL (YAGEO)
4.7k	29	R28, R45, R52, R56, R57, R58, R59, R60, R61, R62, R63, R64, R65, R66, R67, R68, R69, R80, R81, R82, R83, R84, R90, R93, R97, R102, R119, R134, R158	贴片电阻 RC0603FR-074K7L (YAGEO)
4700pF	2	C901, C911	陶瓷电容 CC0603KRX7R9BB472 (YAGEO)

控制板带2500线省线式编码器，17位增量编码器，20位绝对值编码器！标配CANopen、高精度运动控制，高速总线通讯，主芯片28335（代码用CCS5.5打开）+FPGA，带can和485通讯。4层板，叠层结构是SGPS。

硬件方案--LED板

编码器

LED板其实是5个八位数码管，用于实际显示一些数据。2层板，接到控制板上面。

软件方案

软件方案包含了工程文件，无需自己再搭建工程。包含了两部分代码。第1部分是DSP代码，用CCS5.5打开工程文件。第2部分是FPGA代码，Lattice编译环境：diamond1.4.2.105，synplify Pro环境版本：F-2011.09L。

　　审核编辑：汤梓红

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